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January 9, 2024

Three Ways AI Secures OT & ICS from Cyber Attacks

Explore the three challenges facing industries that manage OT and ICS Systems, the benefits of adopting AI technology, and Darktrace / OT’s unique role!
Inside the SOC
Darktrace cyber analysts are world-class experts in threat intelligence, threat hunting and incident response, and provide 24/7 SOC support to thousands of Darktrace customers around the globe. Inside the SOC is exclusively authored by these experts, providing analysis of cyber incidents and threat trends, based on real-world experience in the field.
Written by
Oakley Cox
Director of Product
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09
Jan 2024

What is OT and ICS?

Operational technologies and industrial control systems are the networked technologies used for the automation of physical processes. These are the technologies that allow operators to control processes and retrieve real time process data from a factory, rail system, pipeline, and other industrial processes.  

The role of AI in defending OT/ICS networks  

While largely adopted by industrial organizations, OT is utilized by Critical Infrastructures, these being the industries that directly affect the health, safety, and welfare of the public. As these organizations expand and adopt new networked industrial technologies, they are simultaneously expanding their attack surface.  

With a larger attack surface, more attacks targeting OT/ICS, and focused coordination around cyber security from regulatory authorities, security personnel have increasing workloads that make it difficult to keep pace with threats and vulnerabilities. Defenders are managing growing attack surfaces due to IT and OT convergence. Thus, the adoption of AI technology to protect, detect, respond, and recover from cyber incidents in industrial systems is paramount for keeping critical infrastructure safe.

This blog will explore three challenges facing industries managing OT/ICS, the perceived benefits of adopting AI technology to address these challenges, and Darktrace/OT’s unique role in this process.  

Darktrace also delivers complete AI-powered solutions to defend US federal government customers from cyber disruptions and ensure mission resilience. Learn more about high fidelity detection in Darktrace Federal’s TAC report.

Figure 1: AI statistics from Gartner and Deloitte

Three ways AI helps improves OT/ICS security  

1. Anomaly detection and response

In this heightened security landscape, OT/ICS environments face a spectrum of external cyber threats that demand vigilant defense. From the looming risk of industrial ransomware to the threat of insiders, yet another dimension is added to security challenge, meaning security professionals must be equipped to detect and respond to internal and external threats.  

While threats are eminent from both inside and outside the organization, many organizations rely on Indicator of Compromises (IOCs) for threat detection. By definition, these solutions can only detect network activity they recognize as an indicator of compromise; therefore, often miss insider threats and novel (zero-day) attacks because the tactics, techniques, and procedures (TTPs) and attack toolkits have never been seen in practice.  

Anomaly-based detection is best suited to combat never-before-seen threats and signatureless threats from the inside. However, not all detection methods are equal. Most anomaly-based detection solutions that leverage AI rely on a combination of supervised machine learning, deep learning, and transformers to train and inform their systems. This entails shipping your company’s data out to a large data lake housed somewhere in the cloud where it gets blended with attack data from thousands of other organizations. This data set gets used to train AI systems — yours and everyone else’s — to recognize patterns of attack based on previously encountered threats.  

While this method reduces the workload for security teams who would have to input attack data otherwise manually, it runs the same risk of only detecting known threats and has potential privacy concerns when shipping this data externally.  

To improve the quality and speed of anomaly detection, Darktrace/OT uses Self-Learning AI that leverages Bayesian Probabilistic Methodologies, Graph Theory, and Deep Neural Networks to learn your organization from the ground up in real time. By learning your unique organization, Darktrace/OT develops a sophisticated baseline knowledge of your network and assets, identifying abnormal activity that indicates a threat based on your unique network data at machine speed. Because the AI engine is local to the organization and/or assets, concerns of data residency and privacy are reduced, and the result is faster time to detect and triage incidents.  

Leveraging Self-Learning AI, Darktrace/OT uses autonomous response that severs only the anomalous or risky behaviors allowing the assets to continue to operate as normal. Organizations work with Darktrace to customize how they want Darktrace’s autonomous response to be applied. These options vary from on a device- by-device basis, device type by device type, or subnet by subnet basis and can be done completely autonomously or in human confirmation mode. This gives security teams more time to respond to an incident and reduces operational downtime when facing a threat.  

Darktrace leverages a combination of AI methods:

  • Self-Learning AI
  • Bayesian classification probabilistic models  
  • Deep neural networks
  • Transformers
  • Graph theory models
  • Clustering models  
  • Anomaly detection models
  • Generative and applied AI  
  • Natural language processing  
  • Supervised machine learning for investigation process of alerts

2. Vulnerability & Asset Management

At present, managing OT cyber risk is labor and resource intensive. Many organizations use third-party auditors to identify assets and vulnerabilities, grade compliance, and recommend improvements.  

At best, these exercises become tick-box exercises for companies to stay in compliance with little measurable reduction in cyber risk. At worst, asset owners can be left with a mountain of vulnerability information to work through, much of it irrelevant to the security risks Engineering and Operations teams deal with day to day, and increasingly out of date each passing day after the annual or biannual audit has been completed.  

In both cases, organizations are left using a patchwork of point products to address different aspects of preventative OT cyber security, most of which lack wider business context and lead to costly inefficiencies with no real impact to vulnerability or risk exposure.  

Darktrace’s technology helps in three unique ways:

  1. AI populates asset inventories: Self-Learning AI technology listens and learns from network traffic to populate or update asset inventories. It does this not just by identifying simple IPs, mac addresses, and hostnames, it learns from what it sees and automatically classifies or tags specific types of assets with the function that they perform. For example, if a specific device is performing functions like a PLC, sending commands to and from an HMI, it can appropriately tag and label these systems.
  2. AI prioritizes risk: Leveraging Bayesian Probabilistic Methodologies, Graph Theory, and Deep Neural Networks, Darktrace/OT assesses the strategic risks facing your organization in real time. Using knowledge of data points on all your networked assets, data flow topology, your assets vulnerabilities and OSINT, Darktrace identifies and prioritizes high-value assets, potential attack pathways based on an existing vulnerabilities targetability and impact.
  3. AI explains remediation tactics: Many OT devices run 24/7 operations and cannot be taken offline to apply a patch, assuming a patch is even available. Darktrace/OT uses natural language processing to provide and explain prioritized remediation and mitigation associated with a given cyber risk across all MITRE ATT&CK techniques. Thus, where a CVE exists but a patch cannot be applied, a different technical mitigation can be recommended to remove a potential attack path before it can be exploited, preemptively securing vital internal systems and assets.
Figure 2: A critical attack path which starts with the compromise of a PC in the internal IT network, and ends with a PLC in the OT network. Each step is mapped out to the real world TTPs including abuse of SSH sessions and the modifications of ICS programs

3. Simplify compliance and reporting

Organizations, regardless of size or resources, have compliance regulations they need to adhere to. What this creates is an increased workload for security professionals. For smaller organizations, security teams might lack the manpower or resources to report in the short time frame that is required. For large organizations, keeping track of a massive amount of assets proves to be a challenge. Both cases emanate the risk of reporting fatigue where organizations might be hesitant to report incidents due to the complexity and time requirements they demand.  

An AI engine within the Darktrace/OT platform, Cyber AI analyst autonomously investigates incidents, summarize findings in natural language, and provides comprehensive insights into the nature and scope of cyber threats to improve the time it takes to triage and report on incidents. The ability to stitch together and present related security events provides a holistic understanding of the incident, enabling security analysts to identify patterns, assess the scope of potential threats, and prioritize responses effectively.  

Darktrace's detection capabilities identify every stage of an intrusion, from a compromised domain controller to network reconnaissance and privilege escalation. The AI technology is capable of detecting infections across several devices and generating incident reports that piece together disparate events to give a clear security narrative containing details of the attack, bridging the communication gap between IT and OT specialists.  

Post-incident, the technology assists in outlining timelines, discerning compromised data, pinpointing unusual activities, and aiding security teams in proactive threat mitigation.  

With its capabilities, organizations can swiftly understand the attack timeline, affected assets, unauthorized accesses, compromised data points, and malicious interactions, facilitating appropriate communication and action. For example, when Cyber AI Analyst shows an attack path, the security team gains insight on the segmentation or lack thereof between two subnets allowing the security team to appropriately segment the subnets.  

Cyber AI improves critical infrastructure operators’ ability to report major cyber-attacks to regulatory authorities. Considering that 72 hours is the reporting period for most significant incidents — and 24 hours for ransomware payments — Cyber AI Analyst is no longer a nice-to-have but a must-have for critical infrastructure.

Figure 3: The tabs labeled 1-4 denote model breaches, each with a specific action and severity indicated by color dots. Darktrace integrates these breaches, offering the security team a unified view of interconnected security events.  

The right AI for the right challenge

Incident Phase:

Protect

Role of AI:

Cyber risk prioritization

Attack path modelling

Compliance reporting

Darktrace Product:

PREVENT/OT

Incident Phase:

Detect

Role of AI:

Anomaly detection

Triaging and investigating

Darktrace Product:

Cyber AI analyst

DETECT/OT

Incident Phase:

Respond

Role of AI: 

Autonomous response  

Incident reporting

Darktrace Product:

RESPOND/OT

Incident Phase:

Recover

Role of AI:

Incident preparedness

Incident simulations

Darktrace Product:

HEAL

Credit to: Nicole Carignan, VP of Strategic Cyber AI - Kendra Gonzalez Duran, Director of Technology Innovation - & Daniel Simonds, Director of Operational Technology for their contribution to this blog.

Inside the SOC
Darktrace cyber analysts are world-class experts in threat intelligence, threat hunting and incident response, and provide 24/7 SOC support to thousands of Darktrace customers around the globe. Inside the SOC is exclusively authored by these experts, providing analysis of cyber incidents and threat trends, based on real-world experience in the field.
Written by
Oakley Cox
Director of Product

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May 28, 2026

From Efficiency to Exposure: How AI Adoption Is Creating Unseen Vulnerabilities on the Factory Floor

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How AI agents impact the manufacturing industry

Security teams and IT personnel across the manufacturing industry are under constant pressure to protect production, maintain uptime, and safeguard critical assets but the rise of AI is bringing huge new opportunities alongside new cyber risks. Across manufacturing, AI is embedded into workflows, decision-making, and increasingly, autonomous AI agents are acting on behalf of employees and systems.  

Agentic systems are powerful because they can act independently, but that same autonomy also creates cyber and operational risk. Agents have extensive permissions and are capable of carrying out complex tasks, making decisions, and interacting with tools or external systems with little to no human intervention.

Unlike traditional AI models that perform predefined tasks, AI agents use advanced techniques to mimic human decision-making processes, dynamically adapting to new challenges, making decision and taking action based on their own judgement. They look like employees operationally but lack judgment, ethics, or fear of consequences like humans do. This means they can be easily manipulated by cybercriminals, and an AI agent embedded across an OT network creates threats that extend well beyond data exposure. For example, at BMW, AI identifies faults in welding processes as they occur. At its Spartanburg plant, AI monitors the weld of 300-400 metal studs onto every SUV frame to detect misplaced or faulty studs and correct them instantly. Corruption of BMW’s AI system could lead to catastrophic quality control errors.

Adopting agentic AI systems across manufacturing raises some concerns across security teams. New data from our State of AI Cybersecurity survey shows that 78% of manufacturing security professionals are worried about employee use of AI agents – their top concern. That’s followed by employee use of generative AI tools like CoPilot and ChatGPT, a worry for 76% of security professionals at manufacturing organizations. As these tools gain more access to business data and processes, and more autonomy within organizations, security teams, who today have minimal visibility of agent activity in their environments, increasingly have sensitive data exposure (a worry for 60%) and accidental policy and regulatory violations (59%) on their minds.

External AI-powered threats are evolving just as quickly

The same capabilities transforming manufacturing are also reshaping cyberattacks.

AI is enabling attackers to automate reconnaissance, refine targeting, and adapt in real time. What once required time and manual effort can now be executed continuously and at scale. Manufacturers are already seeing the impact. According to manufacturing security professionals we surveyed, 76% are already being impacted by AI-powered threats and 90% see AI increasing the success of social engineering attacks.

And the techniques themselves are evolving. Concerns across the manufacturing sector show growing anxiety about the range of AI-powered attack routes, most pressingly of adaptive malware that evolves in real-time – a prospect half (49%) of manufacturing security professionals we surveyed are worried by, a full 9% more than the average across industries. AI adaptive malware is followed by:

  • Automated vulnerability scanning and exploit chaining (48%) which has become even more pressing as Anthropic’s new Mythos AI Model supercharges vulnerability discovery
  • Hyper-personalized phishing campaigns (46%), which remain a mainstay in hackers’ arsenals, and AI has amplified their effectiveness by making phishing emails more convincing and harder to detect.

This is not just an increase in volume, it is a shift toward threats that evolve as they unfold - often faster than static defenses can respond.

Despite rising awareness, many manufacturers are not yet equipped to manage this shift. More than half (51%) say they are not adequately prepared for AI-driven threats, and only 37% have formal policies governing AI deployment.  

Securing AI through visibility, context, and guardrails

Addressing this challenge does not require manufacturers to slow innovation. It requires a different approach to security, one that can operate at the same speed and scale as AI. Three specific priorities are emerging for manufacturers looking to take advantage of the power of AI.

Visibility is foundational.  

Organizations need to understand where AI is being used, what it can access, and how it behaves across both IT and OT environments. Without that, risk cannot be measured or managed. It is no surprise that Darktrace’s research found that 91% of manufacturing security professionals said that they need to understand how AI makes decisions before trusting it. This is even more critical in operational settings where disruption has safety, environmental, financial, and reputational impacts.

Context is what turns visibility into action.  

In environments shaped by AI, normal behavior is constantly shifting. Detecting threats requires a behavioral approach; understanding patterns of life across the organization and identifying subtle deviations in real time – a step change in organizations’ traditional approach to security and risk management.

Guardrails ensure that agency does not become exposure  

As AI systems take on greater responsibility, organizations need clear boundaries around what they can do and when they can act independently. These controls must be embedded into systems themselves, not applied after the fact.  

Securing AI Agents Across Manufacturing IT and OT

The rise of agentic AI is transforming manufacturing - powering next-generation operations while reshaping the security landscape. This is not just an increase in threats, but a shift to autonomous systems, continuously evolving behaviors, and risks moving at machine speed. For organizations trying to grapple with the challenge of enabling AI while managing the risk, visibility, context and guardrails should be foundational.

Darktrace helps manufacturers build secure AI approaches by making those foundations possible. It provides visibility and real-time detection and response to unusual activity across IT and OT environments and allows organizations to understand AI activity from the prompts employees use and the agents they build to how those agents are behaving across the environment. For manufacturers scaling AI, this delivers a foundation for innovation without sacrificing control.

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About the author
Oakley Cox
Director of Product

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May 28, 2026

How to Evaluate AI Vendors: 5 Key categories for AI Adoption

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Understanding the AI buyers’ market

AI adoption has become a central topic of discussion in boardrooms, drawing growing interest from business leaders. Ultimately, organizations hope that an investment in AI technology will have tremendous returns. However, the process of buying an AI solution is not as straight forward as it appears on the surface.  

While business leaders may be eager to improve productivity across their operations, practitioners responsible for evaluating and selecting AI solutions may not always have the visibility or technical understanding needed to make the right decisions for their business. What is typically marketed as a holistic solution to their most critical problems is usually followed by uncertainty when AI tools are finally operationalized in real environments.

This guide is intended to support security leaders who are under growing pressure to adopt AI tools while navigating complex terminology, vendor claims, and increasingly crowded buying cycles. Ultimately, the goal is to help organizations evaluate and adopt AI in a safe, effective, and well-governed way. To support this, we’ve structured the evaluation framework across five key categories:

  1. Governance, safety, and data controls
  1. Data gathering and training
  1. Model and technique choice
  1. Performance and accuracy validation    
  1. Interpretability, adjustability, and transparency    

What buying AI looks like in cybersecurity

While investing in AI can bring immense benefits to your security team, first-time buyers of AI cybersecurity solutions may not know where to start. They will have to determine the type of tool they want, know the options available, and evaluate vendors. Research and understanding are critical to ensure purchases are worth the investment.  

With acceleration in AI adoption, accompanied by the recent boom in agentic AI and autonomous agents, CISOs must look “beneath the hood" of these tools to understand how they work, how they are governed, and to ensure the system is secure and compliant with internal policies.

Challenges in the AI buyers’ marketplace  

The AI security software market is buzzing with hype and flashy promises, which, understandably, needs to be addressed with due diligence. Potential buyers, especially in the cybersecurity space, are hesitant when it comes to allowing AI autonomous capabilities across their workflows, and a lack of vendor transparency can exacerbate those feelings.  

Reinforcing this sentiment, research from this year's Darktrace’s State of AI Cybersecurity report shows where confidence and hesitancy emerge amongst potential buyers. On the one hand, security professionals agree that they have good visibility into the logic and reasoning processes their AI solutions use. However, they lack the explainability and trust to allow AI to take independent remedial action.

  • 89% say they have good visibility into the reasoning behind the outputs generated by AI solutions
  • 92% say they need to understand how a defensive AI tool makes decisions before they can trust it
  • Only 14% say they allow AI to act independently, performing autonomous actions without human approval
  • 74% say they are limiting the autonomy of AI taking action in their SOC until explainability improves

Given the desire for trust and explainability we are seeing from buyers, it's important for them to be equipped with the right questions to ask vendors during an assessment or POV of AI tools in order to demystify marketing hype from real operational outcomes.

Below is a list of categories in which buyers can assess AI vendors or AI Service Providers (AISPs) to help reach safe adoption and maximize their ROI.  

5 categories of AI vendor assessment

Darktrace groups these AI-related questions into 5 categories: governance, data and training, model and technique choice, performance validation, and interpretability and adjustability. By asking questions regarding each of these 5 categories, buyers can gain a deeper understanding of how an AISP’s systems work and whether they suit their business requirements.

Governance, safety, and data controls

Governance of AI systems is critical for all AISPs. Whether their platform is based around a single model, or is a more complex, composite AI solution, strong governance is essential to ensure the system is safe, robust, and reliable.

A simple question you could ask is:

What AI governance policies and frameworks do you follow, and/or certifications do you currently maintain?

For more questions you can ask vendors, download the full guide here.

Darktrace is certified to the ISO/IEC 42001 standard, the world’s first AI Management System (AIMS) standard. ISO/IEC 42001 addresses the unique ethical and technical challenges AI poses by setting out a structured way to manage risks such as transparency, accuracy, and misuse. This includes a commitment to ethical AI development, and effective management and monitoring of AI systems both prior to and continually after release.

Data gathering and training

Accurate, meaningful, and unbiased data gathering is the first important step in producing any AI system. An AI model trained using inaccurate, unbalanced, or poor-quality training data will fail to perform optimally.

To alleviate concerns regarding training data quality, a question you could ask is:

What steps do you take to prevent bias in your AI models and training data?

For more questions, download the full guide here.

AISPs should be able to provide information about the steps taken, workflows followed, and auditing performed to reduce AI bias where appropriate. While it’s sometimes impossible to fully remove bias from an AI model, appropriate actions should be taken to mitigate or reduce bias where relevant.

Model and technique choice

Different AI techniques are optimal for different tasks. For example, research from Gartner suggests that relying on a single “one-size-fits-all" model can lead to data gaps, especially in highly specialized domains.

To achieve more accurate and robust AI solutions, AI leaders should move beyond using just one model or technique, embrace composite AI practices, and adopt a holistic AI system perspective.

A straightforward question you could ask is simply:

What type(s) of AI model(s) do you utilize in your solution?

For more questions, download the full guide here.

While specific detailed information about custom systems used by AISPs is likely proprietary, buyers should expect vendors to be able to provide an overview of the broad techniques used. This will allow you as a buyer to determine if the type of model is appropriate for your use case.

Performance and accuracy validation  

Testing and evaluation of performance is essential for all AI systems. Performance analysis should be performed both before release and continually after release to identify potential data or model drift.  

A question you could ask to understand an AISPs testing workflow is:

How do you audit, test, evaluate, verify, and validate your AI model outputs?

For more questions, download the full guide here.

Testing workflows will likely vary depending on the type of model – measurements relevant to one system may not always be relevant to others. Assessment of systems should also extend beyond these standard accuracy and robustness tests, and should also feature physical performance, such as latency and resource consumption.  

Interpretability, adjustability, and transparency  

AI systems are typically a black box, simply providing an output without an explanation of how that output was attained. Interpretability and transparency are critical to ensure that both SOC teams and end-users trust the outputs of a system to be accurate and meaningful.

A question you could ask is:

How do you promote a trust relationship between human analysts and AI outputs?

For more questions, download the full guide here.

In the context of cybersecurity, trust and interpretability are even more essential. This is particularly relevant for generative AI-based systems (including most AI Agents), where the risk of hallucination can reduce trust in responses.

Cybersecurity systems often need to perform autonomous actions to block incoming threats – an email filtering system may hold potentially dangerous emails; a firewall may block malicious inbound connections. If SOC teams can’t trust these systems to perform accurately, these systems may be limited or disabled, critically reducing their defensive power.

Darktrace as an AI-native cybersecurity vendor

Darktrace has been building and applying AI in cybersecurity for over a decade, developing its capabilities alongside an increasingly complex and fast‑moving threat landscape. This experience has resulted in a mature, multi-layered approach to AI, which continuously learns the normal patterns of each organization to understand behavior, interpret context, and identify meaningful deviations — without relying on predefined rules or known attack signatures. Over time, this has enabled a proven behavioral understanding that helps uncover subtle signals of risk that may otherwise be missed.

With the backing of our ISO/IEC 42001 certification, stakeholders, customers, and partners can be confident that Darktrace is responsibly, ethically, and safely developing its AI systems, and managing the use of AI in day-to-day operations in a compliant and secure manner.  

Explore the principles behind Darktrace’s responsible AI approach, informed by collaboration with global experts in academia and governments, detailing how accountability, explainability, and continuous validation are built into its cybersecurity technology.

How Darktrace secures AI systems

Darktrace now brings these capabilities to monitor and respond to risk generated from AI systems across organizations with Darktrace / SECURE AI. This solution analyzes how prompts, agents, and systems are used within the context of each organization, bringing every AI interaction into a single view. This unique approach helps teams understand intent, assess risk, protect sensitive data, and enforce policy across both human and AI agent activity.

Stay up to date

Sign up for the Secure AI Readiness Program here: This gives you exclusive access to the latest news on the latest AI threats, updates on emerging approaches shaping AI security, and insights into the latest innovations, including Darktrace’s ongoing work in this area.

Ready to talk with a Darktrace expert on securing AI? Register here to receive practical guidance on the AI risks that matter most to your business, paired with clarity on where to focus first across governance, visibility, risk reduction, and long-term readiness.  

Further Reading on AI in cybersecurity

When deciding to invest in an AI solution, it’s important to understand what this means for you and your organization. The questions presented here are only a starting point in understanding an AI solution and whether it is appropriate for your use case.  

Gain deeper knowledge on applications of AI in cybersecurity and Darktrace’s multi-layered AI in the AI Arsenal White Paper.

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About the author
Jamie Bali
Technical Author (AI) Developer
Your data. Our AI.
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